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  • Food & Beverage
  • Grocery & Food Service
  • General Merchandise
    • Case Sortation
    • Crossdocking
    • Case Order Assembly
    • Split-Case Conveyor Picking
    • Pick from Pallet
  • Apparel
  • Wholesale Distribution B2B
  • Direct Distribution B2C
  • Manufacturing
  • Third-Party Logistics

General Merchandise Retail

Serving stores quickly and efficiently

 General Merchandise Retail

General merchandise retail is characterized by a extensive range of SKU’s and a vast variation in movement rate.  Products can range from small bags or units such as CDs or electrical items, through cases and cartons of various sizes, to products too large or heavy for one operator to handle.  Movement rates can vary based on seasonality, promotions and sales that create tremendous challenges for the distribution chain. 

 

Many pressures complicate the distribution process. Products can change quickly over time or can be one time purchases. Stock may be allocated or replenished to stores to suit company strategies, but the overwhelming need is to serve the stores quickly and efficiently.

 

Dematic has developed many different solutions to meet these needs as described here.

 

Case Sortation

 Case Sortation

The GM supply chain in some regions is strongly based on cross docking through retailer DCs.

 

High rate sortation is an ideal solution to efficiently flow cross dock product, merged with products fed from full case and split case pick modules, to the correct dispatch dock or dispatch pallet.

 

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Crossdocking

 Crossdocking

For general merchandise products that are handled in a stockless manner, sortation is generally a good solution for a retailer DC.

 

Product may arrive irregularly from suppliers. Without any storage function, cases can be unloaded onto conveyors, inducted, sorted and then loaded directly onto outbound trailers.

 

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Case Order Assembly

GM products which are dispatched on pallets can be efficiently distributed using order assembly concepts.

 

Products are retrieved in sequence to palletizing stations, ensuring that the palletizing operators, or robots, are working efficiently. The system also allows pallets to be built based on family grouping rules, so assisting in-store efficiency as well.

 

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Split-Case Conveyor Picking

 Split-Case Conveyor Picking

The use of conveyors to transport or route dispatch cartons around a pick face can increase operator efficiencies very simply in GM DCs.

 

These systems may also include other technologies such as automated carton assembly and closing, picking technology such as pick by voice or pick to light, and shipping sortation or order consolidation buffers.

 

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Pick from Pallet

 Pick from Pallet

The largest items can become too large or heavy to pick easily from conventional racked systems.

 

In these situations, the use of pallet ASRS and ergonomic goods to picker stations become an ideal solution.

 

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